Project: Rousha Farmer Sena (Exclusive Iranian Partner of Borer AG Precision Manufacturing Facility)

Design & Supervision: 2012–2015 | Built Area: 2,500 m²
Location: Safadasht Industrial City, Karaj
Status: Borer-Certified Production Site

Architectural Services by MAA Office:

  • Architectural Design (Phase 1 & 2)
  • GMP-Compliant Facility Design (Phase 1-2)

  • Comprehensive Project Supervision
  • Borer AG Standard Implementation
  • EU-Swiss Regulatory Integration Supervision

Facility Compliance Framework

Standard

Implementation

Borer AG (Swiss)

• Identical layout to Zug HQ
• Validated calibration labs

EU-GMP Annex 1

ISO Class 7 cleanrooms • Airlock cascade system

ATEX 2014/34/EU

Explosion-proof ethanol processing zone

Swissmedic

Audit-ready documentation protocols

 

 

Production Zones

Borer-Approved Workflow

 Key Design Innovations

Swiss Precision Integration

  • Borer-Specified Infrastructure:
    • Vibration-dampened CNC floors (±0.1mm tolerance)
    • Overhead service gantries with Borer FASTTrack® rails
  • Material Flow Security:
    RFID-chipped raw materials • Swisslog® automated retrieval
  • Climate Control:
    Redundant HVAC maintaining 21°C±1 / 45% RH year-round

Representative Facility Features
◼️ Borer Brand Gallery: Client showroom with interactive product displays
◼️ Training Center: Borer-certified equipment operation simulator
◼️ Compliance Hub: Direct video link to Borer AG technical team (Zug)

Technical Specifications

Structural
▸ 80cm thick isolated foundation pads (Borer Standard BS-202)
▸ 8m clear heights for overhead crane systems

Mechanical
▸ BORER-CERTIFIED SYSTEMS

  • Kaeser® compressed air (ISO 8573-1 Class 0)
  • Wilo® chemical dosing pumps (PTFE-lined)

Validation

  • IQ/OQ/PQ documentation per Borer validation master plan
  • 3rd-party certification: SGS Switzerland

More than a production site – a strategic extension of Borer’s Swiss manufacturing excellence:

  • First Borer-representative facility in the Middle East
  • Seamless tech transfer via mirrored Zug production line
  • Dual certification: Iranian FDA + Swissmedic GMP”*